What is the reason of flange seal failure? How to prevent flange leakage?

Analysis of leakage of flange seal  and its Prevention 

Abstract: By analyzing the causes of leakage of flange seal, find out the prevention and solution.

Key words: flange  seal  leakage

Flange connection is widely used in the pipeline connection, such as  in gas, oil, water supply and drainage pipes. There many different types of flanges such as SAE flanges (code 61/62 flanges), Slip on flanges, Lapped flanges, Weld neck flanges, and so on.

As the leakage of flange seal can cause the transmission of materials, gas leakage, pollution, and even cause a major fire or personal injury accidents, it must pay attention to the flange seal. This paper analyzes the factors that cause leakage of flange  and puts forward the solution to the solution.

First, the flange

1,  Sealing surface of flange exists in several forms

(1) Flat sealing surface is a smooth plane, usually in the plane with 2-3 concentric groove, tighten the bolt, the gasket material is easy to both inside and outside the squeeze, not easy to compact, only for the pressure is not high , Non-toxic media, non-flammable and explosive occasions.

(2) The concave-convex sealing surface consists of a concave surface and a convex surface, this sealing surface gasket is easy to center, when compress it ,the gasket will not squeeze out.So it can be used for slightly higher pressure occasions.

(3) The tongue and groove sealing surface consists of a tenon and a groove surface, the gasket placed in the tank, will not be squeezed and moved, because the gasket is narrow, the gasket clamping force correspondingly smaller, its shortcomings is the complex of structure and manufacturing , replace the gasket is also more trouble. Generally used for flammable, explosive, toxic media and high pressure occasions.

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Inspection Instructions Of Sae Flange

This instruction is made by Younglee Metal Products Co.,Ltd, complied and implemented by quality department of its SAE Flange factory.

1.Purpose

This instruction is intended to strengthen the quality management of flanges, making the quality inspection be processize, standardization, and improve the quality control level. Flanges should meet our factory inspection and testing standards, in addition to the implementation of the contract technical requirements. If there is a conflict between the requirements of the contract and this requirement, it shall perform the higher standard as required.

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Easily distinguishing tips between 304,304H and 304L

304,304H and 304L, What is the difference?

In fact, according to the content of chromium and nickel ,they are all 304 stainless steel, the composition is containing 18% chromium (Cr), 8% nickel (Ni), but the main difference is the percentage of carbon between them.

Stainless steel products you may be interested in:

304, 304L, 304H chemical composition (%) table

304L is ultra-low carbon stainless steel, the carbon content is down to 0.03% or less, to avoid intergranular corrosion, and the effect of stress corrosion resistance is better than 304 in theory, but in practice the effect is not obvious. Reducing the carbon and adding titanium can achieve the same effect, but adding titanium which is 321 stainless has higher smelting costs, the price is more expensive.

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Think you know stainless steel? Not enough

Stainless steel is widely used in various industries and our life. But do you think you know enough about stainless steel? Even if you are some engineer in the steel industry. Here I’d like to write an article of detailed introduction of stainless steel.

This article focuses on the types and characteristics of common stainless steels, as well as the main purpose.

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Highly recommended page to collect: Practical Guide for Duplex Stainless Steel Manufacturing (1)

The use of duplex stainless steel is becoming increasingly widespread, and users are becoming more familiar with this type of stainless steel. This article introduces the characteristics of duplex stainless steel, and gives the basic principles and practical information of processing and welding duplex stainless steel, which is one of the difficulties in the application of duplex stainless steel.

The contents include: the history of duplex stainless steel, metallurgical, corrosion resistance, mechanical properties, physical properties, technical conditions, quality control, cutting, forming, welding, application and so on.

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What are the advantages of stainless steel tube heat exchangers and brass tube heat exchangers?

AS many people may know there are two typical types of tubes to constructing heat exchangers, which are seamless stainless steel tubes (including duplex stainless steel tubes S31083, 2205, S32750, 904L, etc) and brass tubes. But what are the advantages and disadvantages of this two different heat exchangers?

Stainless-steel-heat-exchangers-compared-to-brass-tube-heat-exchangers

In fact, the biggest difference is not the heat transfer performance, corrosion resistance is good or bad, but is that copper tubes are less prone to fouling than stainless steel tubes, which many people might do not realize. To give a simple example, some commercial boilers are used without water treatment equipment, but using life is as long as 15 years. The reason is that although the water can foul scale in the copper wall, but it is only flocculent fouling, in this case, as long as we increase the flow of water, fouling scale can not precipitate down.

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Take you to the ferrite stainless steel- the type and characteristics

The reason why stainless steel is “stainless” is due to the chromium contained in it has a significant corrosion resistance.

Ferritic stainless steel is no exception.

Ferritic stainless steel is the main element of chromium (≥10.5%) and iron, and some grades only chromium, some grades in addition to chromium, but also contains other elements (such as Mo, Ti, Nb, etc.) to get some special performance.

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Looking for safety pipe connectors for hydraulic pipes?

Flanges are the most popular components in pipe and tube installations in industries, they are used to connect pipes or tubes. For most of the applications, the normal flanges are enough to provide good connection to pipe lines. However, for pipes under high pressure, such as hydraulic tubing, are they normal types of flanges still safe?

No! To provide safety and leak-free connection of the tubes and pipes under high pressure, the best way is that we use certain type of SAE Flanges.

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SAE flanges /hydraulic SAE flanges-hot products

SAE flanges | Code 61 flange /code 62 flanges SAE flanges / hydraulic SAE flanges are the main product of Younglee group’s factory also.  The products are made according to SAE J 518 C and ISO 6162-1/2, and they are for safe and leak-free flange connections. And now we are one of the first class quality SAE flanges manufacturer in China. Our … Read more